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- Benchtop Freeze Dryers - UK designed and manufactured and supported
LyoDry Benchtop Freeze Dryers are designed, manufactured and supported from our site near Bristol, UK. Used and endorsed by universities, government research institutes, blue chip pharmaceutical manufacturers, chefs and restaurants - in the UK and overseas - LyoDry Benchtop Freeze Dryers have options to suit both your budget and technical requirements. LyoDry Benchtop Freeze Dryers were originally designed to directly replace the (now obsolete) Modulyo range of freeze dryers, which were manufactured by Edwards and subsequently Thermo Savant. Consequently, LyoDry Benchtop Freeze Dryers are compatible with most drying chambers and accessories previously used with the Modulyo. So, if you only wish to upgrade either your Modulyo condenser, or your Modulyo drying chamber / accessory, then you can do so with either a LyoDry Freeze Dryer Condenser, or a LyoDry Drying Chamber / Accessory. All LyoDry Benchtop Freeze Dryers have the benefit of a fully stainless steel cabinet, making them ideal for freeze drying in lab, pharma and food environments. They also have hot gas defrost for a faster turnaround between batches. We can also supply the recommended vacuum pump, or advise whether your existing vacuum pump is suitable. An optional, purpose built, stainless steel trolley is available if required, fitted with castors and brakes and a lower shelf to accommodate the vacuum pump. There are two models of LyoDry Benchtop Freeze Dryers available: - The LyoDry Compact (pictured below) is our entry level benchtop freeze dryer. It has an ice condenser temperature of -55°C (part number LSBC55) or -85°C (part number LSBC85), with a condenser capacity of 5Kg per batch. LyoDry Compact is a modular freeze dryer, therefore you can choose from a range of drying chambers, tray accessories and manifold options to suit bulk or flask drying. A clear, LCD display facilitates on-screen control of the vacuum pump and user changeable vacuum and temperature units. The LyoDry Benchtop Pro (pictured below) is designed for more closely controlled freeze drying, with the added features of data logging, real time and historical temperature and pressure trends, ethernet comms, pressure control and a wide, touchscreen, colour operator interface with icons for easy navigation. If the LyoDry Benchtop Pro is used with our Heated Tray Accessory (part number LSAD6H), then multiple profile creation ('freeze drying recipes') is an added benefit. LyoDry Benchtop Pro is also available with a condenser temperature of -55°C (part number LSB55P) or -85°C (part number LSB85P), and an ice condenser capacity of 5Kg. Ancillary services include the options of delivery to your site by courier, or delivery by one of our engineers with on-site set up and basic operator training. We offer on-demand servicing or prescheduled annual service contracts with preferential rates. Service contracts can be tailored to suit, and can include other freeze drying/vacuum equipment that you may have on-site, if required. Spare parts and accessories are readily available, often from stock. LyoDry Freeze Dryers conform to the latest environmental standards, manufactured by F-Gas certified engineers using CFC free refrigeration gas. LyoDry Freeze Dryers are designed to have fast cool down times, helping to minimise energy consumption and maximise life expectancy. They are high end, competitively priced and quality assured. We receive excellent feedback. Read more about LyoDry Compact Benchtop Freeze Dryers Read more about LyoDry Benchtop Pro Freeze Dryers Read more about LyoDry Chambers and Accessories Contact us for a quotation or more information
- Pilot Scale Freeze Dryers – UK Designed, Manufactured & Maintained
UK manufactured LyoDry Freeze Dryers range from benchtop to pilot and production scale. The LyoDry Pilot Scale range includes three models: LSM LyoDry Maxi Freeze Dryers LSG LyoDry Grande Freeze Dryers LSH LyoDry Heritage Freeze Dryers. All are all fully automated with touch screen control and controllable temperatures, ideal for pilot scale or lower volume production freeze drying. All LyoDry Pilot Scale Freeze Dryers include visible ice condensers, with automatic hot gas defrost for faster processing between batches; and front loading chambers for easy loading and unloading of product. Freezing, primary and secondary drying are all controlled by a central processor unit, allowing complex pressure/temperature profiles to be controlled accurately and reproducibly without operator intervention. So, what is the difference between them and how do you decide which freeze dryer is best for your freeze drying requirements? Firstly, what is your application, i.e. what product types are you freeze drying? The Maxi and Grande are ideally suited to pharmaceutical applications, for several reasons: Temperature is controlled directly on the shelf Temperatures are controllable between either -40 to +60°C; or -60 to +60°C There is an option for stoppering if you’re drying in vials, pressure control for optimising heat transfer and nitrogen backfill for stoppering in an inert atmosphere The chamber is rectangular with rounded corners and no crevices, for easy cleaning End point determination is automatic Whereas the Heritage is more suited to freeze drying food, flowers and archaeological artefacts, because: The chamber is temperature controlled (not the shelves) Temperatures are controllable between -40 to + 50°C The chamber is circular with a clear acrylic door for easy sample viewing throughout the process The chamber has five, large removable trays for large batch processing and the option for a larger condenser size at a lower cost Secondly, what are your capacity requirements? LSM LyoDry Maxi has the option of 3, 4 or 5 shelves, each measuring 360mm W x 480mm, with a total shelf space of up to 0.86m² (for the 5-shelf version) LSG LyoDry Grande has 9 shelves, each measuring 375 mm W x 500 mm, with a total shelf space of 1.69m² LSH LyoDry Heritage has 5 trays, with two different tray size options, giving a total tray space of either 2.6m² or 5.2m² Thirdly, what are your budgetary requirements? LyoDry Pilot Scale freeze dryer pricing starts from around £80,000. If this is beyond budget, then LyoDry Lab Scale Freeze Dryers provide plenty of options for less automated, lower cost equipment. For example, the LyoDry Midi freeze dryer, complete with the LSCC10 shelf chamber doesn’t have the bells and whistles, but is a significantly less expensive option. And some of the bells and whistles are available if you opt for the LyoDry Midi Pro freeze dryer, which has data logging, pressure control etc. Need more information? Please Contact Us. More Information: LyoDry Freeze Dryers complete range: https://www.mechatechsystems.co.uk/freeze-dryers LyoDry Maxi Freeze Dryer: https://www.mechatechsystems.co.uk/lyodry-maxi-freeze-dryer LyoDry Grande Freeze Dryer: https://www.mechatechsystems.co.uk/lyodry-grande-freeze-dryer-lsg60 LyoDry Midi Freeze Dryer: https://www.mechatechsystems.co.uk/lyodry-midi-freeze-dryer LyoDry Midi Pro Freeze Dryer: https://www.mechatechsystems.co.uk/lyodry-midi-pro-freeze-dryer
- How to Measure Porosity in Aluminum Castings
Aluminium alloys absorb hydrogen in the liquid state and unless it is removed, porosity will occur in the casting. Hydrogen in molten aluminium and its alloys derive primarily from the aluminium – water reaction: 2Al + 3H₂O 4 Al₂O₃ + 3H₂ . Of course, one major source of water vapour is the atmosphere, but other contributors include products of combustion (when melting is undertaken in gas or oil fired furnaces), the use of hygroscopic degassing or fluxing materials, the presence of reactive materials in the melt and hydrated corrosion products on feed material. The hydrogen formed is absorbed by the liquid aluminium and unless most of it is removed by degassing techniques, porosity will be observed in the casting. So, an accurate measurement of hydrogen in the melt before casting is essential to ensure that degassing operations achieve the specified quality acceptance value. This measurement is provided on the foundry shop floor by the Hyscan II Hydrogen in Aluminium Analyser, manufactured in the UK by MechaTech Systems Ltd. The Hyscan II monitors hydrogen during aluminium alloy processing operations by a quantitative reduced pressure technique, and provides the operator with a quantitative measurement of hydrogen in the melt within five minutes of sampling. The Hyscan II is robust – its rugged design is ideal for the shop floor, simple to operate, mobile and most importantly, has a proven accuracy with less than 5% difference between that of the vacuum sub-fusion method. Aside from its use as a quality control tool, the Hyscan II is also used for process investigation and for the evaluation of melt treatments. This means lower scrap rates, and reduced energy and labour costs. These financial savings often allow the retrieval of the capital cost of the instrument in less than one year. This proven method for measuring porosity in aluminium castings has made the Hyscan II a global leader, and it is used by production foundries throughout the world. Any questions? Please Contact Us for more information: enquiries@mechatechsystems.co.uk / +44 (0) 1454 414723.
- Vacuum Pump Spares – quality assured & competitively priced!
We supply Vacuum Pumps and Vacuum Pump Spares throughout the UK and overseas. As OEMS ourselves, we totally appreciate the need for top quality, competitive pricing and fast turnaround. We design, manufacture and maintain vacuum systems and freeze dryers. So, by necessity, we are also stockists of original manufacturer Vacuum Pump Spares and maintain a ready stock, including: Vacuum pumps Genuine manufacturers’ service kits and EMF mist filter elements Own range NW/KF/ISO vacuum components: blanks, T-pieces, flexible hose, adaptors, nozzles, O rings and centring rings, etc, from our downloadable vacuum fittings catalogue, complete with dimensional drawings: Vacuum valves: SS, aluminium, Speedivalves, isolation valves, air admit valves, needle valves etc Vacuum gauges: Pirani, Wide range, AIM, etc digital and analogue Vacuum pump oils, fluids and greases, including Dow Corning silicon HV grease We are Edwards Vacuum stockists, authorised agents and a service centre for KNF diaphragm pumps and Welch CRVPRO range of vacuum pumps. We can also supply pumps and spare parts for most of the major vacuum pump manufacturers including Leybold, Pfeiffer, Vacuubrand etc. Whether it’s an KF25 riffled nozzle, an EMF10 mist filter or a new vacuum pump that you need, please Contact Us for a competitive quote.
- Sales & Purchasing Coordinator required!
We are currently seeking a Sales & Purchasing Coordinator to join our fabulous, friendly team in Thornbury, Bristol BS35. This is an excellent opportunity for an experienced Administrator wishing to take the next career step. It's a full-time, permanent position, offering a competitive salary. Other benefits include free parking and a holiday entitlement linked to years of service. AND we finish early on a Friday! If you love to organise and have great attention to detail, then this could well be the position for you! Read the job description and find out how to apply: https://www.mechatechsystems.co.uk/careers
- Season's Greetings (and Holiday Opening Hours)!
Season's Greetings from all of us at MechaTech Systems! We are very happy to report that 2021 has been a jolly busy year. LyoDry Freeze Dryers and High Vacuum Systems have seen good recovery in the market with renewed customer confidence in the purchase of capital equipment. We have recently introduced a new hire-to-buy scheme for our most popular benchtop freeze dryer, the LSBC55 LyoDry Compact, which gives customers the opportunity to obtain new equipment with less commitment and more manageable payment terms. We also increased our Used Equipment stock of reconditioned vacuum pumps and freeze dryers. As a design, manufacturing and service business, we have helped 2021 customers with both customised and standard systems; whilst maintaining their existing freeze dryers and vacuum systems via our dedicated spares and service departments. We continue to receive excellent, unprompted customer feedback. In addition to this, we send frequent customer surveys - here are some of the anonymous comments returned most recently: "Great experience working with MechaTech" "Very happy with the service provided as always" "Did a great job on my harvest right machine" "Pleasure doing business with this company, sterling service provided, all staff are a credit to the company." Our offices will close on 24th December, re-opening on 4th January. We would like to extend our very best wishes for a happy and healthy holiday season and wish you every success and happiness for 2022.
- Customised High Vacuum Systems – UK manufactured to your specification
MechaTech Systems design, manufacture and support customised high vacuum systems, individually tailored to your requirements. This includes vacuum drying systems, vacuum degassing systems, central vacuum systems, vacuum welding chambers etc. As technical vacuum design and manufacturing experts, if there is a vacuum chamber, vacuum pump and control automation involved, then this is our core level of expertise. We can also upgrade your existing vacuum system, whether you need it re-engineered for a new application, increased capacity or updated to meet the latest regulations. Our customers range from R&D companies to large blue chip pharma, nuclear and decommissioning, government, aerospace and defence, oil and gas, universities and research institutes, both in the UK and globally. As OEMs supplying to these markets, we work to stringent quality management, health and safety and environmental requirements. With a combined experience of over 60 years in the high vacuum industry, our skilled in-house mechanical and electrical detail design and build capabilities enable us to provide a fully bespoke solution to accommodate your application requirements. Find out more about Customised High Vacuum Systems Contact Us to discuss your requirements
- Refurbished Vacuum Pumps - available now!
We've recently added some refurbished vacuum pumps to our Used Equipment stock! Recent arrivals include Edwards XDS10 dry scroll pumps, ideal for many clean pumping laboratory applications, with adjustable gas ballast allowing vapour handling... ..and Edwards E1M80 single stage pumps fitted with MF100 exhaust filters. All of our refurbished vacuum pumps are supplied in good working order with a 6 month warranty. You can download the full price list here >. Need a quotation or any further information? Please contact our Sales Team who will be happy to help!
- What happens when you freeze dry food?
"What happens when you freeze dry food? *candy, donuts & more*". See what happened when YouTube star, Grackle, recently experimented with freeze drying some very different foods using our LyoDry Benchtop Pro Freeze Dryer..! Find out more about the LyoDry Benchtop Pro: https://www.mechatechsystems.co.uk/benchtop-pro-freeze-dryer Find out more about LyoDry Freeze Dryers: https://www.mechatechsystems.co.uk/freeze-dryers
- LyoDry Freeze Dryers - new catalogue out now!
The latest LyoDry Freeze Dryers catalogue is now available - you can download it here > LyoDry Freeze Dryers range from benchtop to pilot scale and production scale freeze dryers. Used and endorsed by universities, government research institutes, pharma and food manufacturers, in the UK and internationally. We receive excellent feedback. LyoDry Freeze Dryers are UK designed, manufactured and maintained, and quality assured. Read more about LyoDry Freeze Dryers or Contact Us for a quotation or further information.
- We are Hiring! Mechanical Production Engineer required.
We are currently seeking an experienced Mechanical Production Engineer to join our team based in Thornbury, Bristol BS35. It's a full-time, permanent position, and the ideal next step for someone who has recently completed an engineering apprenticeship and is looking to take their skill and experience to the next level. For the full job specification and details of how to apply, please visit: https://www.mechatechsystems.co.uk/careers.
- Reconditioned Vacuum Pumps and Lab Ovens for Sale!
As designers, manufacturers and a service centre for High Vacuum Systems and LyoDry Freeze Dryers, from time to time we have secondhand, reconditioned equipment available. We currently have a selection of used vacuum pumps and lab ovens. All secondhand equipment is sold fully refurbished in good working order, with a six month warranty. We currently have the following refurbished equipment available at competitive prices: Edwards E2M2 vacuum pump Edwards Speedivac 2 vacuum pump Edwards RV8 vacuum pump with EMF10 exhaust filter Edwards E2M18 vacuum pump Edwards E2M40 vacuum pump Edwards E1M80 vacuum pump Leybold Ruvac WAU 251 roots vacuum pump Savant VLP 200 vacuum pump with EMF10 exhaust filter Savant VLP 285 vacuum pump SNOL 20/300 Laboratory Oven You can download the price list here > Used Equipment Price List 2021 and view each of the above on our main website here > https://www.mechatechsystems.co.uk/used. All prices exclude delivery and VAT - please Contact Us for a quotation or any further information.